GMX-2(Automotive turbine production-CNC riveting machine)
Torque converter riveting machine
The equipment meet turbine blade claws's automatic roll riveting process.Fully automatic functions including main machine,tooling,fixture,tools,transer mechanism,
hyraulic station,automatic logistics transmisson system,and control system.
1.Spindle accoracy: Radial ≤0.02mm,distal runout≤0.015mm
(distance from face 300mm) ,shoulder
2.Spindle speed 0～100rpm adjustable,and motor power not less than 3.5KW
3.Rolling tool's drop(rising) speed adjustable, with fast speed and working
speed,fast speed forward idel,and working speed when tool/tooling
approaching workpiece;fast back when return,the minimun working speed
can reach 2mm/s. synchronous feed and stable.
4.Machine machine should be equipped with safety interlocking device to
avoid equipment damage or personal injury caused by misoperation.
5.Machine should be equipped with an independent operation panel, which
can carry out manual operation of a single device, and the operation height
is in conformity with ergonomics.
6. Machine's slide rail / guide column adopts international famous brands with
sufficient rigidity and precision.
7.The design of tooling should be designed for quick change. The overall
switching of tooling should not exceed 30 minutes and the tool change
should not exceed 3 minutes.
8.Tooling with centering function, positioning accuracy ≤0.05mm.
9.Rolling tool has a blade pre-inverting function: after the workpiece is pre-
pressed, the blade is pre-prepared by using a pre-blade, and the blade is to
be bent from the root after pre-falling.
10.Rolling knife adopts floating design, with certain self-adaptability, rolling
riveting pressure is easy to adjust to ensure that the blade fits the gap to
meet product requirements.
3.Robot load (Kg) ≥10
4.Robot horizontal axis Max. speed 3(m/min)
5.Robot repeat positioning accuracy ≤±0.05mm
6.Rolling spindle diameter (mm) 80
7.Rolling spindle accuracy (mm):
a.Radial runout ≤0.02
b.Distal runout ≤0.03
c.Spindle shoulder runout ≤0.02
8.Spindle motor power (KW) 3.5
9.Spindle speed (r/min) 0～100
10.Fast forward speed (mm/s) 40 -50 adjustable
11.Working speed (mm/s) 2 -10 adjustable
12.Clamping force (KN) 0 -10 adjustable
13.Feed lifting force (KN) 0-15 adjustable
14.Lifting cylinder stroke (mm) ≥200
15.Tooling switching time (min):
a.Overall switch ≤30
b.Tool change ≤3
16.Rolling knife path with workpiece
positioning center coaxiality(mm) ≤0.08
17.Hydraulic station(mm) 500x400x800
18.Oil pump moter power(kw) 1.1
19.Oil cooling function Air cooler
20.Automatic lubrication device Equipped
21.Equipment area: L* W(mm*mm) ≤5000*2500
22.Noise grade ≤75dB
23.Energy consumption Electricity 1.1KW, Air 50L/Min
Equipment safety :
The machine adopts a fully enclosed fence, adopts a full mechanical interlocking device, and has three-color lights, a buzzer, an emergency stop switch, and two-handed start.